elevator cylinder

(elevator cylinder,produced by Hengyu Group）

elevator cylinder are widely used ，because of no transmission clearance，powerful torque，clever hydraulic energy conversion.So our company has designed elevator cylinder for our customers.

Introduction to elevator cylinder:

The elevator cylinder should be vented: when the elevator cylinder is installed or parked for a long time to work again, the air will penetrate into the elevator cylinder and the pipeline system. In order to prevent the abnormal phenomenon of crawling, noise and heating of the actuator, the air in the elevator cylinder and the system should be discharged. In order to facilitate the removal of air deposited in the elevator cylinder, the oil is best entered and discharged from the highest point of the elevator cylinder. elevator cylinders that require higher motion stability are often equipped with exhaust plugs at both ends. Before working, unscrew the exhaust plug to make the piston go back and forth several times without load in the whole stroke, and the air can be discharged through the exhaust plug. After the air is drained, tighten the exhaust plug before working.

At the rated pressure, the thrust of the elevator cylinder is determined by what factors: at the rated pressure of the oil pump, the work done by the elevator cylinder is related to the diameter of the elevator cylinder, but not to the stroke of the elevator cylinder. Moreover, the larger the elevator cylinder diameter, the larger the area, and the greater the pressure obtained. To this point, we should have a correct understanding and clear understanding, so as to avoid problems in the use of the elevator cylinder.

elevator cylinder piston rod material selection and requirements: ① piston rod is usually made of 45 steel. When there is a large impact force and heavy load transmission, it is made of 40Cr steel. This is to ensure that the piston rod has sufficient working strength. The piston rod is generally designed as a elevator cylinder, if the diameter is larger, the hollow piston rod can be used. Made of No. 45 seamless steel pipe. ③ When the piston rod is manufactured, the blank should be first forged and conditioned after mechanical rough processing, and the hardness of HB=230 ~ 250. The purpose of conditioning is to improve the machining performance and increase the working strength of the material. ④ The surface roughness Ra of the piston rod after finishing should not be greater than 0.65μm. ⑤ In order to improve the corrosion resistance of the piston rod, the working surface of the rod can be plated with hard chromium. ⑥ The piston rod and the end cap are guided by H8 ' elevator cylinder piston rod industry standard: piston rod diameter series of national recommended standard GB/T2348-1993. Piston rod thread size series standard GB/T2350-1980. Please refer to execute. There is no industry standard for piston rods Both the elevator cylinder and the hydraulic motor are devices that convert the pressure energy of the liquid into mechanical energy and output it. The elevator cylinder mainly outputs linear motion and force. The elevator cylinder has a variety of forms, according to the different characteristics of its mechanism it can be divided into piston type, plunger type and swing type three categories, according to the mode of action he can be divided into single action and double action. Piston elevator cylinder, plunger elevator cylinder is mainly used for: machinery, such as excavators; Scientific research, such as university structure laboratory. The plunger elevator cylinder is used for pressure testing machines, such as Jinan test, and the test machine is used for material testing.

The method of sleeve elevator cylinder to improve the processing quality: there is a big gap in the service life of post-plating polishing and post-plating polishing, especially in mass production. Strictly clean the flying edge and burr of mechanical components, especially the edge of the sealing groove, and the tiny metal burr, strictly clean before assembly. The surface fatigue strength and stress corrosion resistance of the elevator cylinder can be significantly improved by rolling in the finishing of the inner holes of the elevator cylinder. The roughness of the surface of the friction pair is generally controlled between Ra0.4 and 0.8.

Answers to some questions about elevator cylinder:

How to achieve hydraulic cylinder self-locking?
Hydraulic cylinder self-locking is divided into oil self-locking and mechanical self-locking. The oil self-locking is equipped with a valve to maintain pressure, so that the hydraulic oil of the cylinder does not return to the tank, and the oil chamber of the cylinder is filled with a certain pressure of oil. However, this pressure holding self-locking is not very safe and reliable, and the plunger will slowly return if there is a leak. Mechanical self-locking is to install a nut on the plunger of the cylinder, and when the cylinder rises to the required position, the nut on the cylinder plunger is rotated to the end, and the cylinder block is in contact, so that the plunger will be fixed to the required height. When it is necessary to relieve the pressure, screw the nut on again and let the plunger return to the position. This kind of cylinder has a special name, called self-locking hydraulic cylinder.

What welding rod is used for hydraulic cylinder welding?
There are several reasons for bad welding of hydraulic cylinder: 1. There is hydraulic oil on the welding surface, wipe it with a rag, there will be bubbles in the welding process, and it will not last for a few days. You have to remove it, drain it, wash it off with gasoline and try again. 2. Open the groove before welding, it is not deep enough to use the Angle grinding machine, and can not find the accurate crack position. 3. The material of the cylinder itself is not clear, the welding performance of more than 35 steel is not good, in the factory welding needs to preheat, the welding rod should also be dried and insulated, there is no such condition on the site.