stacker cylinder Sold to Tanzania

This article mainly introduces:

Tanzania hydraulic cylinder,stacker cylinder manufacturer,stacker cylinder

(Tanzania stacker cylinder,produced by Hengyu Hydraulic Co., Ltd）

stacker cylinder are widely used in Tanzania，because of excellent fatigue and impact resistance，no need for deceleration device，long service life.So our company has designed stacker cylinder for customers from Tanzania.

Introduction to stacker cylinder:

What kind of process is used in the stacker cylinder to make high-quality stacker cylinder products: the body is the main component of the stacker cylinder, mining single pillar, hydraulic support, gun tube and other products, and its processing quality directly affects the life and reliability of the entire product. Body processing requirements are high, the internal surface roughness requirements are Ra0.4 ~ 0.8&um, the coaxiality, wear resistance requirements are strict. The basic feature of body is deep hole processing, which has always troubled the processing personnel. The stacker cylinder products of our company mainly use rolling processing, because the surface layer has surface residual compressive stress, which helps to close the surface micro-cracks and hinder the expansion of erosion. Thus, the corrosion resistance of the surface can be improved, and the fatigue crack can be delayed or expanded, and the fatigue strength of the body can be improved. The correct rolling process of the stacker cylinder block: broaching block - fine boring block - grinding block. The rolling method is: broaching block - fine boring block - rolling block, the process is 3 parts, but the time is compared: grinding 1 meter of the block is about 1-2 days, rolling 1 meter of the block is about 10-30 minutes. Input comparison: grinding machine or quilting machine (tens of thousands - millions), rolling knife (ten thousand - tens of thousands). After rolling, the surface roughness of the hole decreases from RA3.2-6.3um before rolling to RA0.4-0.8&um, the surface hardness of the hole increases by about 30%, and the fatigue strength of the inner surface of the stacker cylinder increases by 25%. If the service life of the stacker cylinder is only considered, it is increased by 2 to 3 times, and the efficiency of the boring and rolling process is about 3 times higher than that of the grinding process. stacker cylinder misoperation or operation failure may be caused by the following reasons, you can start from these aspects of the investigation: (1) spool stuck or valve hole blocked. When the spool of the flow valve or direction valve is stuck or the valve hole is blocked, the stacker cylinder is prone to misoperation or operation failure. At this time, the contamination of the oil should be checked; Check whether dirt or colloidal deposits are stuck in the spool or blocking the valve hole; Check the wear of the valve body, clean and replace the system filter, clean the fuel tank, and replace the hydraulic medium. (2) The piston rod and stacker cylinder are stuck or the stacker cylinder is blocked. At this time, no matter how to manipulate, the stacker cylinder does not move or moves very little. At this time, check whether the piston and piston rod seal is too tight, whether it enters the dirt and gum deposits: whether the shaft line of the piston rod and the stacker cylinder is in the center, whether the wearing parts and seals are invalid, and whether the load is too large.

We can not just consider the price and ignore the quality when we purchase the stacker cylinders. Now some manufacturers produce unqualified products in order to reduce costs, the piston rod is not adjusted, the rod coating is not enough, the stacker cylinder finish can not reach, the guide sleeve should use copper, but instead of ductile iron, although the cost is reduced, the quality of the stacker cylinder is not required.

stacker cylinder piston rod material selection and requirements: ① piston rod is usually made of 45 steel. When there is a large impact force and heavy load transmission, it is made of 40Cr steel. This is to ensure that the piston rod has sufficient working strength. The piston rod is generally designed as a stacker cylinder, if the diameter is larger, the hollow piston rod can be used. Made of No. 45 seamless steel pipe. ③ When the piston rod is manufactured, the blank should be first forged and conditioned after mechanical rough processing, and the hardness of HB=230 ~ 250. The purpose of conditioning is to improve the machining performance and increase the working strength of the material. ④ The surface roughness Ra of the piston rod after finishing should not be greater than 0.65μm. ⑤ In order to improve the corrosion resistance of the piston rod, the working surface of the rod can be plated with hard chromium. ⑥ The piston rod and the end cap are guided by H8 ' stacker cylinder piston rod industry standard: piston rod diameter series of national recommended standard GB/T2348-1993. Piston rod thread size series standard GB/T2350-1980. Please refer to execute. There is no industry standard for piston rods Both the stacker cylinder and the hydraulic motor are devices that convert the pressure energy of the liquid into mechanical energy and output it. The stacker cylinder mainly outputs linear motion and force. The stacker cylinder has a variety of forms, according to the different characteristics of its mechanism it can be divided into piston type, plunger type and swing type three categories, according to the mode of action he can be divided into single action and double action. Piston stacker cylinder, plunger stacker cylinder is mainly used for: machinery, such as excavators; Scientific research, such as university structure laboratory. The plunger stacker cylinder is used for pressure testing machines, such as Jinan test, and the test machine is used for material testing.

Factors that should be considered when selecting the oil seal in the stacker cylinder: some specific factors should be taken into account when selecting the oil seal in the stacker cylinder, so as to have correct consideration and get accurate results, and then avoid wrong selection. The factors and aspects that should be taken into account are eight: stacker cylinder diameter, piston rod diameter, piston rod and piston groove size, stacker cylinder working pressure, stacker cylinder movement speed, hydraulic system oil temperature and stacker cylinder working environment.

Answers to some questions about stacker cylinder:

Why is there noise in the hydraulic cylinder of the excavator lift arm?
There is no noise of a normal cylinder, check whether the throttle is ringing, or the mechanical part connected with it is ringing, and the mechanical part can be greased. If it can't be ruled out, disconnect the cylinder from the mechanical part and act alone to see what the situation is.

The pressure gauge of the hydraulic station reaches 20MPa. How many tons of weight can the hydraulic cylinder lift? How to convert?
20Mpa=200kg/cm^2 The weight of the cylinder with a cross-sectional area of 1 square centimeter can be lifted is 200kg, so F=200X3.14X (125/2) ^2 =24531kg =24.5 tons.