rolling mill cylinder Sold to Kuwait

This article mainly introduces:

Kuwait hydraulic cylinder,rolling mill cylinder manufacturer,rolling mill cylinder

(Kuwait rolling mill cylinder,produced by Hebei Hengyu company）

rolling mill cylinder are widely used in Kuwait，because of no transmission clearance，powerful torque，clever hydraulic energy conversion.So our company has designed rolling mill cylinder for customers from Kuwait.

Introduction to rolling mill cylinder:

What kind of process is used in the rolling mill cylinder to make high-quality rolling mill cylinder products: the body is the main component of the rolling mill cylinder, mining single pillar, hydraulic support, gun tube and other products, and its processing quality directly affects the life and reliability of the entire product. Body processing requirements are high, the internal surface roughness requirements are Ra0.4 ~ 0.8&um, the coaxiality, wear resistance requirements are strict. The basic feature of body is deep hole processing, which has always troubled the processing personnel. The rolling mill cylinder products of our company mainly use rolling processing, because the surface layer has surface residual compressive stress, which helps to close the surface micro-cracks and hinder the expansion of erosion. Thus, the corrosion resistance of the surface can be improved, and the fatigue crack can be delayed or expanded, and the fatigue strength of the body can be improved. The correct rolling process of the rolling mill cylinder block: broaching block - fine boring block - grinding block. The rolling method is: broaching block - fine boring block - rolling block, the process is 3 parts, but the time is compared: grinding 1 meter of the block is about 1-2 days, rolling 1 meter of the block is about 10-30 minutes. Input comparison: grinding machine or quilting machine (tens of thousands - millions), rolling knife (ten thousand - tens of thousands). After rolling, the surface roughness of the hole decreases from RA3.2-6.3um before rolling to RA0.4-0.8&um, the surface hardness of the hole increases by about 30%, and the fatigue strength of the inner surface of the rolling mill cylinder increases by 25%. If the service life of the rolling mill cylinder is only considered, it is increased by 2 to 3 times, and the efficiency of the boring and rolling process is about 3 times higher than that of the grinding process. rolling mill cylinder misoperation or operation failure may be caused by the following reasons, you can start from these aspects of the investigation: (1) spool stuck or valve hole blocked. When the spool of the flow valve or direction valve is stuck or the valve hole is blocked, the rolling mill cylinder is prone to misoperation or operation failure. At this time, the contamination of the oil should be checked; Check whether dirt or colloidal deposits are stuck in the spool or blocking the valve hole; Check the wear of the valve body, clean and replace the system filter, clean the fuel tank, and replace the hydraulic medium. (2) The piston rod and rolling mill cylinder are stuck or the rolling mill cylinder is blocked. At this time, no matter how to manipulate, the rolling mill cylinder does not move or moves very little. At this time, check whether the piston and piston rod seal is too tight, whether it enters the dirt and gum deposits: whether the shaft line of the piston rod and the rolling mill cylinder is in the center, whether the wearing parts and seals are invalid, and whether the load is too large.

In use, the rolling mill cylinder should try to avoid the friction iron powder or iron filings formed by buffering the plunger. When the matching gap of the buffer device is small and the transverse load on the piston rod is large, the sintering phenomenon may be caused. These friction iron powder or the metal fragments that have fallen off as a result of sintering will remain in the rolling mill cylinder.

The "O" ring can be used as an auxiliary seal inside the rolling mill cylinder, and the elastic force of the "O" ring makes the sealing slip ring close to the sealing surface, generating sealing pressure to achieve sealing. When the internal hydraulic pressure increases, the "O" ring will further deform and squeeze the slip ring, thereby increasing the sealing pressure and improving the sealing performance. The structure has the characteristics of low friction coefficient, good wear resistance, automatic compensation for wear and absorption of hard particles in the rolling mill cylinder, and can be completely sealed.

Factors that should be considered when selecting the oil seal in the rolling mill cylinder: some specific factors should be taken into account when selecting the oil seal in the rolling mill cylinder, so as to have correct consideration and get accurate results, and then avoid wrong selection. The factors and aspects that should be taken into account are eight: rolling mill cylinder diameter, piston rod diameter, piston rod and piston groove size, rolling mill cylinder working pressure, rolling mill cylinder movement speed, hydraulic system oil temperature and rolling mill cylinder working environment.

Answers to some questions about rolling mill cylinder:

What are the main technical parameters of the hydraulic cylinder?
Parameters are as follows: 1, cylinder diameter, inner diameter size; 2, import and export diameter and thread parameters; 3, piston rod diameter; 4, cylinder pressure, cylinder working pressure, calculation is often used test pressure, less than 16MPa multiplied by 1.5, higher than 16MPa multiplied by 1.25. 5, cylinder stroke; 6. Is there a buffer? According to the working conditions, the piston rod extension contraction is generally buffered if the impact is large. 7, the installation of the cylinder.

How does the self-locking cylinder work?
Hydraulic cylinder self-locking is divided into oil self-locking and mechanical self-locking. The oil circuit itself is equipped with a valve to maintain pressure, so that the hydraulic oil of the cylinder does not return to the tank, and the oil chamber of the cylinder is filled with a certain pressure of oil. However, this pressure holding self-locking is not very safe and reliable, and the plunger will slowly return if there is a leak. Mechanical self-locking is to install a nut on the plunger of the cylinder, and when the cylinder rises to the required position, the nut on the cylinder plunger is rotated to the end, and the cylinder block is in contact, so that the plunger will be fixed to the required height. When it is necessary to relieve the pressure, screw the nut on again and let the plunger return to the position. This kind of cylinder has a special name, called self-locking hydraulic cylinder.